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Polymer Development Engineer
4 weeks ago
- Develop, optimise and qualify TPE, TPV, NBR, HNBR and FKM and FFKM compound formulations to meet target properties (hardness, tensile, elongation, compression set, abrasion, chemical resistance, temperature range, ESD range)
- Design and conduct lab‑scale mixing, milling and vulcanisation trials; interpret rheometer, cure curve and viscosity data to refine processing windows.
- Plan and execute mechanical testing: tensile/elongation/modulus (ASTM D412), compression set (ASTM D395 A/B), compression deflection (ASTM D575), abrasion (DIN 53516/ASTM D5963), rebound resilience (ASTM D2632), and static‑dissipative or volume resistivity (ANSI/ESD STM 11.11 to 11.14), amongst others.
- Lead engineering studies on materials using TGA, DSC, FTIR, DMA, SEM/EDX, ash content and solvent extraction to identify best in class polymer types, filler packages and additive systems.
- Benchmark global technology trends— PFAS/PDMS free compounds, bio‑based elastomers, fluorosilicone hybrids, TPVs, conductive or self‑healing rubbers—and assess fit for next‑generation products.
- Generate scale‑up protocols, mixing work instructions and control plans for production transfer; support PPAP/FAI submissions and customer qualification runs.
- Drive cost‑reduction and performance‑enhancement projects through raw‑material substitution, processing aids, cure‑system optimisation and filler surface‑treatment selection.
- Maintain accurate formulation records, test datasets and technical reports; present findings to management and customer engineering teams.
- Ensure all R&D and testing activities comply with ISO 9001 and relevant EH&S standards (hazardous chemicals, dust control, waste disposal).
- Bachelor's or Master's degree in Polymer Science, Rubber Technology, Chemical Engineering or Materials Science.
- 5+ years direct experience compounding or formulating TPE, TPV, NBR, HNBR, FKM and FFKM elastomers for industrial or automotive applications.
- Proven proficiency with laboratory mixing (internal mixer, two‑roll mill), rheometry (MDR, RPA), physical‑property testing, and analytical characterisation techniques.
- Hands‑on familiarity with statistical DOE, formulation software (e.g., SigmaSoft, JMP), and basic statistical analysis (Cp/Cpk, ANOVA).
- Demonstrated success transferring lab recipes to pilot or production scale and troubleshooting compression molding, injection molding and curing defects.
- Strong curiosity for emerging polymer chemistries and cross‑industry material advances.
- Analytical mindset with ability to link composition–structure–property relationships.
- Self‑starter comfortable balancing long‑term R&D with urgent production support.
- Collaborative approach when interfacing with internal stakeholders.
- Clear technical writing and presentation skills; capable of articulating complex findings to non‑specialists.