
Specialist - Maintenance & Utility (AIPL)
2 weeks ago
Job Purpose
Ensure smooth plant operations by maintaining machinery, utilities, and infrastructure through preventive and predictive maintenance, cost-effective practices, and adherence to safety and compliance standards.
Key Responsibilities
- Equipment Maintenance : Perform scheduled preventive and breakdown maintenance. Monitor and improve equipment performance; maintain accurate records. Hands-on work with servo motors (Mitsubishi, Schneider, Panasonic), VFDs (Delta, Mitsubishi), stepper motors, encoders, robots, and vision systems.
- Utility Management : Operate and maintain utilities such as compressed air systems, chillers, HVAC/AC, DG sets, STP/ETP (if applicable), substations, panels, and fire alarm systems. Track and optimize utility and energy consumption.
- Predictive & Preventive Maintenance : Plan and implement preventive maintenance schedules. Use diagnostic tools (thermography, vibration, ultrasonic) to detect issues. Analyze failures and apply corrective actions to reduce downtime.
- Spare & Inventory Management : Ensure availability of critical spares via inventory control. Coordinate with stores/procurement to maintain MRO stock with min-max levels.
- Safety & Compliance : Ensure maintenance work meets safety, health, and environmental norms. Support IMS audits with documentation; conduct JSA and HIRA assessments.
- Vendor Coordination : Liaise with OEMs and AMC vendors for services and repairs. Manage AMC contracts and evaluate vendor performance.
- TPM / Kaizen / 5S / Lean : Contribute to TPM initiatives (autonomous/planned maintenance). Support continuous improvement through 5S, Kaizen, and Lean projects. Participate in activities to improve overall plant OEE.
Desired Skills & Competencies
- Strong knowledge of mechanical and electrical systems.
- Hands-on experience with Mitsubishi, Delta, Siemens, Allen Bradley PLCs & HMIs.
- Troubleshooting & RCA capabilities.
- Familiarity with PLC/SCADA (preferred).
- Proficient in SAP/CMMS tools.
- Energy conservation mindset.
- Team leadership, budget control, spare/store management, line capacity improvement, automation, and project execution.
- Experience in assembly line buy-offs.
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Skills include Modbus, Profibus, sensors, drives, SLD, soldering, Structured Text (ST), Function Block Diagrams (FBD), Allen Bradley, Siemens, Mitsubishi, Omron, Delta, SCADA systems, Ethernet/IP, control systems, actuators, electrical & control system troubleshooting, wiring diagrams, 2D AutoCAD, sensor, servo motor, stepper motor, PLC programming, input/output types, electrical & electronics components, mechanical concepts, instrumentation, hardware issues, preventative maintenance, control systems, communication skills, onsite operations, mechanism design, CAD modeling, strength of materials, collaboration, commissioning, mechanical & electrical integration, automation systems optimization, onsite installation, customer training, pneumatic & hydraulic systems, industrial communication protocols.
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