Manufacturing Director
5 days ago
Key Responsibilities:
1. Strategic Manufacturing Leadership:
- Develop and execute a long-term manufacturing strategy that aligns with business goals.
- Lead the development of production plans to meet customer demand while optimizing costs.
- Collaborate with senior leadership to plan capacity, product development, and investments in new technologies.
- Ensure the scalability and flexibility of manufacturing processes to meet future business needs.
2. Production Planning & Operations Management:
- Oversee the planning, scheduling, and execution of daily production activities.
- Ensure production schedules are met while maintaining high quality and safety standards.
- Manage production workflows to maximize efficiency and minimize downtime.
- Optimize equipment usage and oversee maintenance programs to prevent breakdowns.
3. Quality Assurance & Compliance:
- Establish and maintain quality control processes to ensure product standards are consistently met.
- Ensure compliance with industry standards and regulations, including ISO certifications.
- Work closely with the quality assurance team to address any product defects or customer complaints.
- Implement corrective actions to continuously improve product quality.
4. Continuous Improvement & Lean Manufacturing:
- Drive continuous improvement initiatives to enhance productivity, reduce waste, and improve cost efficiency.
- Implement lean manufacturing principles, Six Sigma, and other process improvement methodologies.
- Evaluate and upgrade manufacturing technologies and processes to stay competitive in the market.
- Monitor key performance indicators (KPIs) to assess and improve operational performance.
5. Health, Safety, and Environmental (HSE) Management:
- Ensure the manufacturing facility complies with health, safety, and environmental regulations.
- Implement policies and procedures to create a safe working environment.
- Conduct regular safety audits and ensure employees are trained on safety protocols.
- Lead incident investigations and implement preventive measures to avoid future occurrences.
6. Financial Management:
- Prepare and manage the manufacturing budget, including labor, materials, and overhead costs.
- Identify opportunities to reduce manufacturing costs without compromising quality or safety.
- Oversee inventory control processes to optimize stock levels and minimize waste.
- Ensure production activities meet financial targets and contribute to overall business profitability.
7. Team Leadership & Development:
- Lead and manage a team of production managers, supervisors, and technical staff.
- Foster a culture of accountability, continuous improvement, and employee engagement.
- Conduct performance reviews, set goals, and identify development opportunities for team members.
- Promote cross-functional collaboration between manufacturing, engineering, quality, and other departments.
Job Requirements:
**Education**:
- Bachelor’s degree in Manufacturing, Mechanical Engineering, Industrial Engineering, or Business Management.
- Master’s degree in Business Administration (MBA) or a related field is highly desirable.
**Experience**:
- 10+ years of experience in manufacturing operations, with at least 5 years in a leadership role.
- Proven track record of managing large-scale production facilities.
- Experience with lean manufacturing, Six Sigma, or similar continuous improvement methodologies.
- Experience in implementing digital transformation strategies within manufacturing operations (Industry 4.0).
Skills & Competencies:
- Strong leadership and people management skills.
- Excellent problem-solving and analytical thinking abilities.
- Deep knowledge of production planning, quality management, and equipment maintenance.
- Financial acumen, with experience managing budgets and controlling costs.
- Excellent communication and negotiation skills.
- Proficient in ERP systems (e.g., SAP, Oracle) for production management.
- Knowledge of HSE regulations and best practices.
Key Performance Indicators (KPIs):
- Production output vs. target
- Quality defect rates
- Downtime and machine utilization rates
- On-time delivery rates
- Cost savings and budget adherence
- Employee engagement and retention
Preferred Qualifications:
- Certification in Six Sigma (Black Belt or Green Belt).
- Experience with automation and smart manufacturing technologies (Industry 4.0).
- Experience managing multi-site manufacturing facilities.
- Knowledge of supply chain and logistics to ensure seamless production flow.
Key Challenges:
- Balancing cost reduction initiatives with quality improvement.
- Managing
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