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Process Engineer, Flatwork
2 weeks ago
**Brief Summary**:
We are seeking a highly motivated Process Engineer (Flatwork) to lead the development and continuous improvement of manufacturing processes within the Flatwork department. The role focuses on achieving stable, efficient, and scalable production of precision optics, while ensuring compliance with safety and quality standards. Meeting production targets remains the key priority.
- Conduct risk assessments to identify and implement improvements that enhance process stability and production efficiency.
- Provide technical direction and mentorship to technicians on process and manufacturing issues; facilitate discussions, identify training needs, and provide clear, constructive feedback.
- Lead productivity improvement initiatives including First Article (FA) projects, manufacturing cell design, and lean implementation to reduce waste, improve quality/yield, and lower operating costs.
- Collaborate with Program Management during FA projects: plan production processes, design tooling, troubleshoot issues, and conduct post-mortem reviews.
- Ensure all product and system requirements are integrated from concept to final production.
- Specify and evaluate new equipment and tools to enhance manufacturing capabilities.
- Design precision fixtures, tooling, or experimental components for specialised engineering needs.
- Champion Lean Manufacturing and continuous improvement initiatives across the Flatwork operations.
- Work closely with IPQC and QA teams to ensure ongoing quality improvements and resolve customer-related issues.
- Develop and maintain manufacturing documentation, including Work Instructions, One Point Lessons, Process Flows, FMEA, SPC, TPM, etc.
- Support process and documentation changes as part of change management activities.
- Ensure compliance with policies and regulations.
- Remain open to learning and collaborating with cross-functional departments to support broader operational goals.
**Qualifications Required**:
- Bachelor’s degree in Optics, Physics, Industrial, Mechanical Engineering or a related engineering discipline.
- Minimum 3 years of experience in a process engineering role within a manufacturing environment, ideally involving precision optics.
**Skills & Abilities Required**:
- Working knowledge of ISO standards, SAP systems, and Lean/Continuous Improvement methodologies.
- Proficiency in interpreting optical and mechanical drawings, including geometric dimensioning and tolerancing (GD&T).
- Skilled in statistical tools for process capability analysis.
- Strong mathematical aptitude; comfortable working in both imperial and metric systems.
- Strong communication, analytical and problem-solving skills.
- Able to multi-task effectively and manage priorities in a dynamic manufacturing environment.
- Ability to work independently and as part of a collaborative team.
- Capable of effectively engaging with cross-functional departments and external vendors.
- Self-motivated with a positive attitude and capable of operating in a fast-paced environment.
