Operation Engineer

2 weeks ago

Singapore HTZ RESOURCES Full time
Roles & Responsibilities

What Will You Do:

Operation Support

  • To setup and maintain operating conditions.
  • To guide and work with shift teams and check sheets and logs sheets to ensure environment, health, safety, quality and productivity requirements are met.
  • To monitor DCS system and ensure changes to DCS / SIS sequence and settings are properly documented. Alarm optimized to prevent nuisance alarm.
  • To perform troubleshooting of production process and quality problem.
  • To train the shift team members with new/revised procedures, abnormality report, one-point lesson sheets and work instruction.
  • To teach production operation shift and day team members on how to operate process and machinery.
  • To train and guide team members to achieve operational and production goals.
  • To lead and support ASDM work assigned by superior, including planning and certain work Instructions making to include various phases including push back, purge, LOTO, leak test, N2 replacement, flushing, filling and commissioning

Process Improvement

  • To be involved in the process optimization and capacity improvement projects in the plant.
  • To lead the operational MOC and ensure action plan related to the change has been implemented.
  • To implement cost reduction measures to reduce the cost of production.
  • To analyze data and implement debottleneck effort of the production process and improve products quality.
  • To work with technical department members to support and implement new product / process plant trials.
  • To prepare monthly Production Uptime report.

Capital expense project (Capex management)

  • To follow up with assigned capital expense project and related documentations including non-regular work, capex form, MOC form and risk assessment checklist and obtain necessary approval.
  • To carry out preliminary process design and identify any potential hazards and risk.
  • To liaise with Vendors for preliminary quotes, specification and drawings of the capital jobs.
  • To allocate budget and arrange schedule for the capex project.
  • To coordinate the project as the key contact between contractor and plant group (Shift team, maintenance department, QC department, EHS department)
  • To ensure completion and success of project including documentation update such as updating process safety information

Production spares and tool management

  • To manage and check assigned production spares or consumable to ensure enough to support daily operations.
  • To coordinate calibration / repair of production tools or equipment assigned to day process group

Additional reference of OE duty & responsibility

  • To identify and develop area of improvements (including production rate) to utilize equipment, materials, and manpower for maximizing production without compromising EHS and quality.
  • To evaluate and make recommendations for EHSQ and efficiency improvements for on-going production activities.
  • To provide engineering support for production, maintenance, and other improvement activities ensuring maximum production.
  • To ensure shift teams are following the existing process control parameters.
  • To liaise with SDS on process control suggestion for improvement.
  • To work with engineers to make necessary adjustment on the existing process control parameters.
  • To collaborate with the Technical division to determine which machines, equipment, etc. will be used and where they will be stationed in the facility.
  • To diagnose origin of operational breakdowns, including human factor.
  • To troubleshoot issues with relevant department(s) and implement resolution plan.
  • To identify unsafe operations and practices and report to the Manager immediately, if any.
  • To assist the Assistant Operation Manager and Production Manager in budget preparation and monitor expenses and profitability.
  • To follow and adhere to all state, federal and company enforced EHSQ rules and regulations.
  • To work with engineers to achieve safe and stable operation and produce high quality products.
  • To develop operational strategies to achieve production and financial objectives.
  • To develop and implement new operating procedure, Work Instruction, Check Sheet and risk assessment for production activities.

What Do You Need:

  • At least a Degree in Chemical / Mechanical engineering or similar.
  • Must have minimum 2 years' experience as Operation Engineer in a Chemical Processing plant.
  • Have SCEM, or Steam engineer/ boiler attendant certificate.
  • Working knowledge in ISO9001, ISO14001, SS506-Part 3, cost control and regulations.
  • Good knowledge of chemical engineering, mechanical engineering and / or polymer science.
  • Experience in a process safety management, quantitative risk assessment such as LOPA (layer of protection analysis) or safety case preparation will be advantageous.
Tell employers what skills you have

DCS
Risk Assessment
Process Improvement
Polymer Science
ISO
ISO 9001
Trials
Audits
Process Safety
Engineering Support
Capital
Process Optimization
Process Control
Audit
Chemical Engineering
Cost Control
Commissioning
Mechanical Engineering
Calibration
EHS

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