Senior Reliability Engineer

Use Your Power for Purpose

At Pfizer, we believe that every role contributes to our mission of improving patients' lives. Whether you are involved in the design and development of manufacturing processes for products or supporting the upkeep of systems, engineering is crucial to ensuring customers and patients receive the medicines they need. By collaborating with our forward-thinking engineering team, you'll play a pivotal role in accelerating the delivery of medicines to the world.

What You Will Achieve

The incumbent will be responsible to maintain site-wide equipment and facilities, establishing optimization in initative and Right First Time Strategy / Technique to enhance high equipment and instrument reliability in compliance with cGMP, EHS, Data integrity and regulatory requirements in a cost effective manner.

He will execute the reliability programs of plant E/I equipment, instruments and systems by establishing proactive, predictive and preventive maintenance programs, conducting equipment inspections, analyzing data, provide recommendations and follow up monitoring/improvements.

Accountable for:

- cGMP and EH&S compliance
- E&I System / Equipment / Instrument failure and Root Cause Analysis
- Equipment, instrument and system reliability and performance
- Team performance
- Maintenance PM work planning and data tracking
- Report generation
- Implementation, Execution, Commissioning/testing of new and obsolete E/I systems, equipment and instruments.

POSITION RESPONSIBILITIES
- Perform maintenance and inspection activities on plant equipment according to procedures, good engineering practices and cGMP.
- Develop and execute the predictive maintenance programs, collect data, analyze, generate report and recommend corrective actions/improvements to reduce equipment failures.
- Develop maintenance programs to maintain plant assets. Review and modify the PM/PdM to improve equipment reliability.
- Ensure smooth equipment operation by close monitoring of the equipment conditions. Carrying out root cause failure analysis to improve product quality and equipment reliability.
- Lead, coordinate and execute major equipment repair and troubleshooting.
- Confirm and verify equipment performance by designing feasibility inspection and testing methods, testing properties and equipment monitoring parameters.
- Determine acceptability of equipment rework/installation by conducting inspections of reworked equipment and new installation job.
- Improve E/I system / equipment / instrument performance / capabilities by conducting system / equipment / instrument design feasibility study and implementing improvement methods - to reduce downtime, minimize waste, optimize maintenance resources, improve maintenance methods.
- Resolve E/I system / equipment / instrument performance issues by facilitating discussions (IRS, QAR, RFT initiative) with cross functional team to identify / define and root cause the problem, evaluate alternative solutions, and develop action plans.
- Recommend E/I system / equipment / instrument optimizing initiative by discussing operation needs or involving in new project installation / commissioning, HAZOP, PSSR activities.
- Optimize E/I system / equipment / instrument maintainability by ensuring built in reliability during system / equipment / instrument design and installation phase to confirm the performance.
- Improve reliability on system / equipment / instrument operating by coaching and promoting E/I system / equipment / instrument ownership, training operator on first line maintenance skill; E/I system / equipment / instrument operation/troubleshooting and issues.
- Maintain system / equipment / instrument integrity and company reputation by complying with government regulations and meeting Pfizer corporate guidelines.
- Keep E/I system / equipment / instrument operational by coordinating case study, maintenance and repair services activities with vendor / contractor; following manufacturer's instructions and established procedures; requesting special services.
- Utilize E/I system / equipment / instrument maintenance database in EAMS (computerised maintenance management system) to meet the maintenance and production operational needs; analyzing the data and trend in EAMS for decision-making and PM planning and scheduling.
- Lead in continuous improvement initiatives and lead in (IRS/QAR) investigations/root cause analysis and write investigation report for approval.
- Support Project team on special / urgent assigned projects to meet the requirement, schedule, budget target and as the interface contact person for engineering / maintenance resource.
- Track E/I system / equipment / instrument performance and conduct bench marking by tracking E/I system / equipment / instrument breakdown, re-occurrence failure and E/I system / equipment / instrument history report to enable Maintenance Team to focus on areas that required attention.
- Provide relevant operation and performance reports