Lead Coating Engineer

2 weeks ago

Singapore GE Vernova Full time

**Job Description Summary**: The Lead Coating Engineer is responsible for implementing the industrialization, qualification, and sustainment of coating repair processes (e.g., HVOF, Plasma Spray, thermal barrier coatings, overlay coatings) for heavy-duty gas turbine components. This role provides technical leadership across coating operations, ensuring process capability, compliance to GE Vernova specifications and alignment with SQDC (Safety, Quality, Delivery, Cost) objectives.

**Roles & Responsibilities (R&R)**:
**Leadership & Strategy**
- Provide technical direction and mentorship to coating engineers and technicians.
- Interface with AMRT, Quality, Operations, and Product Engineering to industrialize and sustain coating repairs.

**Process Industrialization & Qualification**
- Lead First Piece Qualification (FPQ) and Pilot Lot Qualification (PLQ) for coating processes.
- Develop and maintain frozen parameters, control plans, and qualification documentation.
- Ensure coating processes meet or exceed Cpk capability requirements.

**Process Control & Compliance**
- Ensure coating operations comply with GE Vernova specifications and EHS requirements.
- Implement Statistical Process Control (SPC) and monitor key process metrics (e.g., thickness, adhesion, porosity, Cpk).
- Lead troubleshooting, root cause analysis (RCA), and continuous improvement initiatives.

**Operations Support**
- Partner with Operations to ensure coating equipment readiness, preventive maintenance, and calibration.
- Support production in resolving technical issues, escalating development-related concerns to AMRT when required.
- Drive safety risk and CoPQ (Cost of Poor Quality) reduction initiatives related to coatings.

**People & Collaboration**
- Mentor junior engineers and technicians in coating technology and best practices.
- Collaborate cross-functionally to deliver SQDC targets.
- Lead in Lean Kaizen, audit preparation, and compliance audit activities.

**Qualifications / Requirements**:

- Bachelor’s degree in Materials Engineering, Mechanical Engineering, or related field.
- Minimum 5 years of experience in coating processes (Thermal Spray - HVOF, Plasma, Cold Spray) in power generation, aerospace or equivalent industry.
- Proven track record of coating process industrialization, qualification, and control.
- Experience with SPC, Six Sigma, and Lean manufacturing practices.

**Desired Characteristics**:

- Strong leadership and coaching skills, with the ability to influence across functions.
- Excellent problem-solving, troubleshooting, and root cause analysis skills.
- Ability to work in a fast-paced, highly dynamic environment.
- Commitment to safety, quality, and compliance.

**Additional Information**:
**Relocation Assistance Provided**:No

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