Reliability Engineer

Title**:Reliability Engineer
Purpose Statement (2-3 Sentences):

- Ensures reliability and maintainability of equipment, processes, utilities, facilities and controls with an objective to constantly improve site production and cost performance.
- Develops engineering solutions to repetitive failures and all other problems that adversely affect plant operations including capacity, quality, cost or regulatory compliance issues.
- Promotes, supports, co-ordinates and facilitates multi-disciplinary, multi-level teamwork (reliability) improvement activities, both reactive and proactive, and assist in implementation and follow-up of action items

Major Responsibilities:

- Ensures reliability and maintainability of equipment, processes, utilities, facilities and controls with an objective to constantly improve site production and cost performance.
- Assists in the development of improved Reliability strategies/program using with a view of process safety, yields, capacity and uptime performance.
- Provides technical support in Reliability issues and assists in trouble shooting process or equipment issues. Carryout RCFA for the repeated failures and failures that has an impact to production, quality and safety.
- Develops engineering solutions to repetitive failures and all other problems that adversely affect plant operations including capacity, quality, cost or regulatory compliance issues.
- Perform RCM for all critical assets/systems using RCM software and implement the action items generated from RCM.
- Run online/offline condition monitoring program site wide and predict the failures early.
- Promotes, supports, co-ordinates and facilitates multi-disciplinary, multi-level teamwork (reliability) improvement activities, both reactive and proactive, and assist in implementation and follow-up of action items.
- Provides inputs to a risk management plan that will anticipate reliability-related and non-reliability-related risks that could adversely impact plant operations.
- Perform analysis of asset performance including: Asset utilization, Overall equipment effectiveness, remaining useful life and capital replacement plans as well as other parameters that define Site MEP KPIs such as availability, maintenance performance, reliability and R&M costs of assets.
- Evaluate content of maintenance plans in CMMS including methods, maintenance frequencies and spare parts needed.
- Any other duties as assigned by Supervisor/Manager

**Qualifications**:
Education
- A bachelor’s degree or a diploma in Mechanical engineering discipline.

Experience
- Mechanical engineering degree with at least 2 years work experience or a diploma with a minimum of 10 years of relevant work experience in pharmaceutical/ biological/ chemical/ oil & gas industries. Fresh graduates are considered at entry level.
- Technical knowledge coupled with hands-on experience in maintenance of processing equipment.
- Knowledge of Root Cause Failure Analysis (RCFA) and Process Safety Management
- (PSM) and familiarity with Industry principles of reliability/maintenance.

**Skills**:

- Comfortable working in a team and matrix environments; high degree of initiative and self-motivation
- Scientific approach to solving problems; makes data-based decisions.
- Keen in driving and adopting new technologies.
- Knowledge of CMMS, Reliability, and proficiency in MS Office products (Excel, Outlook, PowerPoint, Word, Project).
- Knowledge on vibration analysis, RCM and RBI
- Good written and oral communication skills
- Interpersonal skills and a "hands-on" attitude
- cGMP experience is a plus

**Key Stakeholders**:
Maintenance Manager, Maintenance Technicians, Manufacturing Supervisors and Shift Leads (API & Biotech), Engineers, EHS Engineers, O&M personnel, QC, QA and Validation personnel.