Senior Maintenance Engineer
4 weeks ago
Job Summary
Celanese Corporation is seeking a highly skilled Senior Maintenance Engineer to join our team. As a key member of our maintenance team, you will be responsible for ensuring the reliability and efficiency of our fixed equipment.
Key Responsibilities
- Support fixed equipment maintenance, including planned and unplanned maintenance, to meet all KPIs related to discipline.
- Act as a primary contact for field coordination among various stakeholders related to fixed equipment maintenance.
- Execute plant fixed equipment maintenance strategies and implement repair plans.
- Improve reliability of units by implementing repair recommendations, inspection, improved materials of construction, and fit for service reviews based on engineering codes and RAGAGEPS.
- Provide technical expertise and troubleshooting services for rectifying problems impacting safety, quality, reliability, and production.
- Network with peers at other sites and across industry to identify and adopt best practices for maintenance and TA programs.
- Provide technical guidance to in-house maintenance teams performing field maintenance works.
- Review/grade RCA-C performed by technicians and suggest action plans.
- Participate/support safety/quality/reliability programs.
- Liaison with external vendors and OEM for maintenance work related to discipline and raise PR.
- Perform and review predictive and preventive maintenance jobs as per PPM schedule and discuss actions with reliability group for recurring findings/issues.
- Support reliability program/mechanical integrity programs driven by reliability team and by global team.
- Prepare 5-year capital plan for discipline and lead capital projects related to maintenance and repair works that are to be capitalized - project identification, vendor coordination, submit AR, safe execution, and drive to meet all KPIs.
- Responsible for capital/critical spares tracking, implement recommended preservation strategy, and timely depreciation.
- Lead maintenance-related RCA investigations for discipline and close assigned action items effectively.
- Provide technical support for process safety studies like PHA related to discipline.
- Support CERR program driven by reliability team for fixed equipment based on criticality ranking.
- Develop and implement standard maintenance procedures, MI policy, and RA for fixed equipment including training.
- Support global and site audits pertaining to fixed equipment and close assigned action items effectively.
- Mentor team members/in-house contractors in areas of technical expertise related to fixed equipment.
- Raise MOC for non-RIK modifications related to maintenance.
- Support ISO and SOX compliance audits (internal and external).
- Provide cost-saving ideas and productivity projects to control maintenance/TA cost and improve reliability.
- Review and ensure warehouse inventory for discipline-related maintenance spares to ensure stock adequacy.
- Support piping leaks and data assessment, including MOC creation for repair/clamp, etc., for further follow-up.
- Perform PRD coordinator role, including filing documentation and raising MOC for PRD-related action items/changes.
- Perform radiation officer role.
- Support vendor BCQ/PQQ process as job contact to ensure vendors work safely at site.
- Lead and execute turnaround job scopes pertaining to fixed equipment from end to end, including documentation/QA-QC program and meeting all TA KPIs.
- Execute piping inspection plans for site, including uploading data into PSAIM, analyze data, and pull out scope for repair/replacement during next available opportunity or TA.
- Support reliability/capital project team as and when business need arises based on work loading.
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