Plant Maintenance Engineer

2 weeks ago


Singapore BASF South East Asia Pte. Ltd. Full time

Objectives of the Position

  • Maintain production facilities and utilities, reducing Unplanned Loss (UL), and Scheduled Loss (SL) as per Site targets for plant availability at optimized maintenance cost.
  • Manage Planning & scheduling and Maintenance programs for rotating and static equipment.
  • Lead Small CAPEX, Management of Change (MOC) & improvement projects.
  • Lead Bad Actor Management Program & perform Reliability Analysis and Root Cause Analysis.
  • Technical Expert for Mechanical Discipline

Responsibilities

  • Maintain production plant and utilities equipment to satisfactory levels, meeting the desired plant performance and availability targets.
  • Responsible to lead Preventive Maintenance (PM), Corrective Repairs and Condition Monitoring programs for rotating and static equipment, with a Reliabilitycentered Maintenance mindset.
  • Lead planning, scheduling and execution activities of routine maintenance, annual turnarounds, and statutory inspections
  • Review bad actor management program through Reliability Analysis and Root Cause Failure Analysis
  • Review periodically the RBM (Risk Based Maintenance) system for the plant.
  • Manage spare part availability, optimizing Inventory levels and monitoring to ensuring the team replenishes spare parts for mechanical equipment and piping.
  • Administer training & development for inhouse contractors and mechanical maintenance team.
  • Coordinate with vendors & contractors for maintenance, shutdown and small CAPEX projects.
  • Execute annual contractor performance review/ management system and review of maintenance contracts for parts/ service for renewal exercises.
  • Initiate, collaborate, support or execution of minor plant modification, debottlenecking and improvement works.
  • Site Technical Expert for Mechanical Discipline providing inputs to process, projects and supporting any commissioning, startup activities.
  • Align work processes to BASF Corporate Guidelines and functionally responsibility to upkeep discipline related documentation for ISO or Responsible Care Audits.
  • Fulfil the following EHS responsibilities:
  • Manage work instructions and maintenance planning to the interests of occupational safety, health and environmental protection.
  • Provide clarity regarding hazards and control measures in PermittoWork (PTW), Risk Assessment (RA) & Work Instructions to contractors and the team.
  • Conduct & maintain routine safety walks, safety engagement briefing, appropriate safety induction training, risk assessment reviews and statutory requirements.
  • Ensure that any Plant changes/ modifications are carried out in accordance with the Management of Change procedures.

Requirements:

  • Bachelor's degree in Mechanical Engineering
  • At least 5 years' experience in Chemical or related industries i.e., Manufacturing, Oil & Gas, Petrochemical, Pharmaceutical
  • Adept at Maintenance, Utilities & Turnaround Management, working with SAP R3 system on Preventive, Corrective Maintenance
  • Sound knowledge and experience in maintenance, repair & troubleshooting of various types of rotating equipment, static equipment, and packaged equipment.
  • Good knowledge on maintenance of pumps, agitator seals, heat exchangers, air compressors, cooling towers, and process chillers.
  • Knowledge on specialized equipment would be given preference such as Centrifuge, Vacuum Drier, Compactors, Steam Jets, Liquid ring Vacuum pumps, Dry Vacuum pumps, Belt Filters, Nonsteel vessels & equipment.
  • Familiar with inspection activities such as Non-Destructive Testing (NDT), Visual Inspection, Corrosion Under Insulation (CUI) and American Petroleum Institute (API) inspection programs.
  • Some experience in startup/commissioning of downstream process plants.
  • Familiar with purchasing processes, bid specifications, technical bid evaluation.
  • Keen interest in digitalization of work processes.
  • Knowledge in mechanical integrity aspect of process safety management.
  • Wellversed in Microsoft Office programs, MS Project, SAP R
  • Excellent communication skills with a focus on team building, problemsolving, and conflict resolution.
  • Able to work at Jurong Island


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