Senior / Staff Process Development Engineer
7 days ago
**Position Summary**
Provide support to New Product Development Core Team, Process Engineering, Production, and other technical teams, and customers by advising in the areas of high speed reel-to-reel stamping, process and technology development, in accordance with department strategy and objectives. Define, plan, and execute new process/tooling deliverables, including DFM, PFMEA, simulation, and tooling buy-off trial runs. Communicate FAI/Cpk deliverables and Trial-Run results via reports and presentations.
**Responsibilities**:
**New Product/Process Development**
- Provide expert advice, actively participating in New Product Design activity on DFM, FMEA, design inputs, suggestion with respect to reel-to-reel progressive stamping tool.
- Perform new product design review, optimize stamping tool layout design, and provide stamping layout design to New Product Design team with intent on optimizing tooling efficiency and yield.
- Responsible for development of high quality stamping dies and processes that meet production, part quality and cost goals
- Follow up on Die design review and fabrication in accordance with development schedule to support product ramp up launch.
- Coordinate with tooling team for tooling Design, Debug/FOT and qualify the production tooling in accordance with OEE, Yield requirement and Die tooling transfer to production
- Coordinate with supplier for mold specification, quotation, review, follow up, FAI closure and other technical issues
- Document and update new tool design drawings, FAI/Cmk, and other tool buyoff trial run report. Publish key technical learning; publish recommended practice for future NPD risk reduction, FMEA.
- Constantly keeping abreast and exploration of new Technologies / Innovation in stamping tool; managing implementation into production for reducing cost, quality, and optimizing capacity.
- Support Stamping production in terms of Die/Tool improvements and pre-production runs
- Other duties as assigned by Management
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