LCS & SCADA Engineer

Job Responsibilities

LCS System Management:

• Lead the design, deployment, and maintenance of Line Control System (LCS) and SCADA platforms.
• Define system architectures, communication protocols, and interfaces to integrate production equipment, MES, APS, and AMHS systems.
• Oversee the installation, commissioning (FAT/SAT), and validation of automation systems in a start-up factory environment.
• Ensure high availability and reliability of LCS/SCADA systems supporting continuous manufacturing operations.

System Administration:

• Administer real-time and industrial operating systems supporting LCS/SCADA, including Windows Server (for SCADA HMIs/engineering workstations), Linux distributions (for middleware, integration servers), and embedded/real-time OS platforms (for controllers and field devices).
• Ensure system reliability, high availability, and disaster recovery readiness for critical factory automation applications.
• Plan and coordinate system maintenance, including configuration management, security patching, and controlled version upgrades to minimize production downtime.

Start-up & Greenfield Responsibilities

• Deploy containerized applications using Docker, ensuring compatibility with manufacturing systems. Set up and manage Kubernetes or OpenShift clusters for high-availability and scalability of factory workloads.
• Participate in vendor selection, project scoping, and contract management for LCS/SCADA deployment.
• Develop system documentation, SOPs, and training programs for operators and engineers.

Establish preventive and predictive maintenance strategies for new factory systems.
- Collaborate with engineering, IT, and operations teams to define and standardize automation practices.

System Integration & Automation

• Program, configure, and optimize PLCs, HMIs, and SCADA software.
• Integrate third-party systems and equipment to ensure seamless production workflows.
• Develop dashboards, alarms, and analytics reports for monitoring system performance, downtime, and root cause analysis.
• Ensure interoperability between IT and OT environments while maintaining security and performance.

Cybersecurity & Compliance

• Implement and oversee cybersecurity measures to safeguard IT and OT systems against threats and vulnerabilities.
• Conduct regular security assessments, audits, and risk mitigation activities.
• Harden systems with SELinux, firewalls, access controls, network segmentation, and secure authentication mechanisms.
• Collaborate with IT Security teams to ensure compliance with NIST, ISO 27001, and IEC 62443 standards, particularly for OT and IIoT environments.
• Maintain compliance with international standards relevant to semiconductor manufacturing, including IEC, SEMI, UL, and CE.

Continuous Improvement & Support

• Troubleshoot LCS/SCADA and PLC-related issues to minimize downtime.
• Lead root cause analysis for recurring problems and implement corrective actions.
• Provide training, technical guidance, and support for factory operators and maintenance teams.
• Drive continuous improvement projects to enhance automation, efficiency, and safety.

Data Management & Backup

• Safeguard process and production data integrity, availability, and confidentiality through robust data management practices.
• Implement reliable backup and recovery systems for SCADA and LCS data, ensuring minimal downtime and business continuity.
• Establish disaster recovery solutions to protect against data loss, system failures, and cybersecurity incidents.

Technical Support:

• Provide technical support and troubleshooting for LCS systems, ensuring swift resolution of issues to minimize production downtime and operational disruptions.
• Act as the escalation point for high-priority LCS incidents; perform root-cause analysis on recurring problems and implement corrective and preventive measures.

Regulatory Compliance:

• Ensure that IT systems and practices adhere to pertinent industry standards, regulations, and data protection laws.
• Maintain comprehensive documentation, including the creation and upkeep of operational manuals, and conduct regular audits to verify and maintain compliance.

Job Requirements

Professional Qualifications:

• Bachelor's degree in Electrical/Electronic Engineering, Automation, Computer Engineering, or a related field.
• 5+ years of experience with SCADA, PLC, and automation systems, including development and integration.
• Hands-on experience with SCADA platforms, including configuration of data historians, reporting tools, HMI/visualization modules, and dashboard development.
• Strong knowledge of PLC programming, control systems design, and instrumentation.
• Proficiency in Python and SQL for scripting, queries, and logic building.
• Experience in system architecture design, maintenance, site testing, and commissioning.
• Familiarity with standard industrial communication protocols such as Modbus RTU/TCP, RS422/485, NMEA and CC-Link IE (CCIE).
• Strong collaboration skills; able to work independently and with cross-functional teams.

Specialized Knowledge & Skills:

• Proven experience (5+ years) with LCS/SCADA systems in semiconductor or high-tech manufacturing environments.
• Hands-on expertise with Rockwell Automation platforms.
• Strong knowledge of industrial communication protocols (Ethernet/IP, OPC-UA, Modbus, SECS/GEM).
• Experience in commissioning greenfield automation projects, including vendor and project management.
• Familiarity with MES, APS, AMHS, and factory automation integration.

Competencies:

• Strong troubleshooting and root cause analysis skills.
• Capable of leading system implementation in a fast-paced start-up environment.
• Effective documentation, training, and communication skills.
• Ability to collaborate across IT, OT, engineering, and vendor teams.

Attributes:

• High integrity, diligence, and responsibility in handling mission-critical systems.
• Adaptable and proactive in addressing challenges in new factory environments.
• Strong leadership qualities with the ability to influence cross-functional teams.

Others:

• Excellent verbal and written communication skills in English.
• Experience in Industry 4.0/5.0 smart factory environments.
• Knowledge of robotics systems, IIoT devices, or predictive maintenance tools is a plus.