Senior Automation Engineer
5 days ago
Key Responsibilities:
- Perform DeltaV Batch configuration including recipes, phases, equipment modules (EM), and control modules (CM).
- Lead and execute DeltaV system validation activities, including authoring and executing IQ, OQ, and IOQ protocols.
- Manage system administration and maintain configuration integrity across development, test, and production environments.
- Troubleshoot, validate, and support integration of standalone systems with DeltaV DCS.
- Lead automation commissioning and Site Acceptance Testing (SAT) for facility and equipment upgrades.
- Manage and coordinate CQV (Commissioning, Qualification, and Validation) activities with cross-functional teams.
- Generate and execute validation documentation for DeltaV and Rockwell BAS systems, in compliance with GAMP5, 21 CFR Part 11, and EU Annex 11.
- Liaise with equipment vendors, internal stakeholders, and IT teams to implement upgrades and resolve system issues.
- Provide routine operational support for automation and control systems including during preventive maintenance and shutdown periods.
- Engage in incident resolution, root cause analysis, and implement corrective actions to maintain operational excellence.
Requirements:
- Minimum 10+ years of experience in automation engineering with a strong focus on DeltaV DCS.
- Hands-on experience with validation and compliance for regulated environments (GMP, FDA, EU Annex 11).
- DeltaV DCS (Batch, Safety, Historian, Configuration, Administration)
- Rockwell BAS, SCADA, PLC (Allen-Bradley,Yokogawa, Invensys)
- Validation protocols: IQ, OQ, PQ, IOQ
- GAMP5, 21 CFR Part 11, EU Annex 11, ASTM E2500
- MES, OPC (DA, UA), Fieldbus, HMI systems
- SDLC & Change Control documentation
- Strong project management and stakeholder communication.
- Excellent analytical, troubleshooting, and documentation skills.
- Ability to lead cross-functional teams and train junior engineers.
- Familiarity with tools like Emerson's Kneat Gx for paperless validation
- Willingness to support 24/7 operations and emergency response as required
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