
Lead Maintenance Engineer
1 week ago
To work in a culturally diverse and high-performance team who has built a lot of capabilities in Pharmaceutical Manufacturing.
- Based in Singapore, the regional hub for Asia Pacific (AP) and named one of the Best Companies to Work for in 2019 by HR Asia
- Join the premier biopharmaceutical company that has been in Singapore for more than 25 years and in AP for over 60 years
**WHAT YOU WILL DO***:
**_Responsibilities include, but are not limited to:_**:
Provides technical expertise for all equipment-related activities in the manufacturing process and supports IPT Maintenance Technicians. The incumbent:
- Executes maintenance, improvement, E&I, and M&I maintenance activities within the IPT, ensure preventative maintenance is completed according to schedule requirements, and supports equipment change control implementations
- Drives Execution Excellence within the team and implement technical solutions to improve equipment uptime and asset utilization with special focus of critical assets and new assets for PW1
- Lead as E&M project lead for several new NPI products in-line with launched preparedness stewardship, key Hoshin Projects, small capital lead projects and major improvement projects
- Supports IPT Maintenance Lead to meet Profit Plan targets, and IPT cost-effectiveness initiatives through the MPS strategy
- Provides technical oversight and supports Maintenance Technicians with troubleshooting to resolve equipment issues and breakdowns
- Provides technical and equipment-related expertise to support deviation/atypical investigations, safety incidents and ensures effective root cause analysis is conducted
- Partner with maintenance leads (IPT and site) in developing long term strategy
- Future succession plan for maintenance managerial lead role
- Partner with Engineer Manager in coaching Maintenance Engineers in deviation and atypical investigations, and ensures effective root cause analysis
- Train, develop, guide and coach new Engineers(s) for end-to-end maintenance business activities (day to day, MPS, reliability) and maintenance technician(s)
- Lead in Change Control and in the Installation, operation, and process qualification
- Supports maintenance planner to schedule the maintenance activities and perform the NOCO and TECO for preventive and corrective maintenance work orders as and when required
**MAIN RESPONSIBILITIES**
**1) Manufacturing Excellence**:
Corrective Maintenance
- Ensures resolution and timely follow-up of identified facility related equipment issues, unplanned events, and new opportunities identified by IPT Maintenance Lead during the daily walkthrough
- Ensures equipment breakdowns are resolved promptly and updates the Preventive Maintenance Plan
- Provides technical expertise and support to IPT Maintenance Technicians for equipment breakdown troubleshooting and recovery to ensure the timely and effective resolution of issues
Preventive Maintenance
- Works with Engineering & SHE CoE to execute a reliability-centered maintenance plan and to share best practices and lessons learned, to improve asset utilization
- Ensures all planned internal and external Preventive Maintenance activities are executed and completed
Equipment Reliability
- Executes reliability-centered maintenance activities and programs as required under the site’s reliability-centered maintenance program
- Ensures equipment downtime does not exceed capacity planning assumptions
Equipment Critical Spares
- Updates the equipment critical spare part list and sets minimum re-order levels as directed by IPT Maintenance Lead
Continuous Improvements (CI)
- Utilizes MPS Framework and Lean Six Sigma Tools, such as Six Sigma, Kaizen, SMED, and 5S, to support execution of continuous improvement and OE projects intended to increase agility, flow, and throughput, and also to reduce cycle time and inventory
- Supports the development of a continuous improvement framework within the maintenance group and works with the IPT Maintenance Lead to identify opportunities for new MPS projects
- Supports the Reliability & Maintenance COE in executing reliability-based programs such as RBAM or Accelerate and drives team to follow through on corrective actions
- Coach the IPT Maintenance team Engineers and technicians on effective problem solving for day-day issues (RTPS)
Incident/Deviation/Atypical Investigations
- Applies effective root cause analysis and troubleshooting techniques to support the resolution of equipment related incidents and deviation/atypical investigations
- Ensures all preventive actions relating to equipment are effectively implemented within the agreed time frame and to prevent recurrence
Equipment Change Controls (ECC)
- Supports implementation of ECC by participating in impact assessments and executing field equipment modifications, including management of project schedules, resource plans, vendor coordination, and material purchases
- Ensure RFT, launch execution excellence for critical new products c
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