
Maintenance Manager
7 days ago
To manage electrical, control & instrumentation, equipment and facility maintenance tasks.
- Provide preventive maintenance forecast for planning purposes.
- Work with the Production/Maintenance Supervisor/Engineers to allocate task and effect changes to maintenance schedule so as to ensure that the schedules are met.
- Keep records of all the internal/external maintenance conducted.
- Estimate the amount of material, equipment, time and labour required for maintenance and ensure that all the resources are available when the work is carried out.
- Manage maintenance budgets.
- Select and manage maintenance contractors/vendors, keeping list of active vendor list and contacts.
- Identify and manage inventory of spare parts for equipment.
- Facilitate/supervise maintenance activities ensuring quality work is done in a safe, efficient manner.
- Ensure that health and safety protocols are adhered to, identifying, documenting, and reporting unsafe practices.
- Diagnosing problems during maintenance activities and providing recommendations, solutions and training.
- Keeping abreast of advancements in engineering and maintenance, and sharing knowledge with co-workers.
- Analyze all facets of maintenance and making recommendations for continual improvement in terms of safety, costs and production rates.
- Conduct periodic machinery inspection and report any faults to respective stakeholders and workers.
- Perform hazard identification, risk assessments and implement and communicate control measures before task is carried out.
- Ensure repair task comply with safety and quality requirement and recommendation from manufacturer.
- Ensure relevant functional and safety test before putting the affected equipment into service.
- Manage and work with the production supervisor for manpower planning, guidance, schedule and training needs.
- Manage and maintain the distributed control system (DCS) and its related downstream system, controllers, servers and PCs to ensure its reliability in continuous operation with minimum interruption to the production.
- Actively backup the firmware/program of PLC and DCS systems and make sound recommendation to replace any modules before failure to minimise disruptions.
- Perform necessary modifications and upgrade to the DCS system logic and hardware to meet the requirement from various stakeholders (management, process engineer etc).
- Update DCS graphics to ensure user friendliness and site situation.
- Manage and if necessary perform installation and calibration of process instrumentation.
- Design, troubleshoot and upgrade electrical systems, update single line wiring diagram to reflect actual site conditions.
- Foster a respectful, collaborative work environment with co-workers, other departments, and vendors.
- Respond to off hours critical calls to resolve facility/equipment issues.
- Other duties as assigned by the management.
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