Longevity/Commissioning Superintendent

Roles & Responsibilities Steam plant operation and maintenance. Regas plant installation & commissioning Cryogenic pipe & insulation cold test. Commissioning of cryogenic equipment like re-gas vaporizers, flow-meter, LNG supply pump from tank to vaporizer, Gas compressors with assistance from yard and original equipment manufacturer (OEM) to satisfy Class and industry standards. Testing the gas/LNG integrity of newly commissioned and existing equipment's in very cold conditions (-160 degree C) to confirm safe operational readiness. Commissoning of Class verified LNG tank level gauging system/alarm systems/safety valves etc. Re-gasification plant operation and maintenance. Consult with Manufacturer and original equipment service engineers for specialist advice and guidance. Hydrostatic Pressure testing of high-pressure equipment's like Boilers, accumulators etc to meet class requirements. Carrying out plant-up/steam up operation from 0 to max operating pressure for the steam plant after completion of project. SEA/GAS trial of vessel to confirm its operational readiness. Testing all machinery onboard to their maximum safe operating parameters as stated by manufacturer. Testing of powerplant on-board: Diesel/steam turbine generators to their max operating capacity, paralleling of generators and checking effective load sharing. Testing effective safety/interlocks of High voltage systems if installed onboard. Assist in preparation of layup Plan Maintenance system Supervise the execution of maintenance work as per layup plan maintenance schedule. Refurbishment of existing piping and instrumentation onboard ship as part of Anti-deterioration maintenance. Renewal of existing equipment onboard as deemed necessary. Overhauling and testing of equipment to meet the operational requirements onboard. Responsible for commissioning of new equipment and machinery onboard ship. Operational testing and calibration of precision instruments operating onboard and newly commissioned machinery. Maintaining, repairing various process pipelines (Gas, pneumatic, hydraulic, sea water, fresh water, fuel, steam etc) Operation and calibration of Gas detectors, Fire/flame detector, Dew Point meters. Assist Site supervisor in procurement of spares and stores necessary for maintenance. Following up with vendors and suppliers for various equipment's and spares. Expedite the procurement of spares with long lead time. Maintaining records of spares/stores used onboard. Maintain invoice records for spares used and services carried out by specialist engineers/OEM in maintenance of machinery. Assist Site supervisor for reporting guarantee claims of equipment and systems under anti-deterioration maintenance. Engage with Site supervisor to agree and manage shipyard utilisation, if required, for achievement of anti-deterioration maintenance schedules. Assist Site supervisor for review and document commissioning reports, shipyard completion reports of new/modified equipment and new/modified systems handed over for anti- deterioration maintenance Report on resource utilization along with allocation of manpower with the shipyard support, in order to meet the maintenance scheduling. Preparing reports providing objective evidence to meet the CLASS verification requirements for various jobs carried out. For new/modified equipment and new/modified systems handed over for anti-deterioration maintenance Compare machinery and system commissioning reports, shipyard work completion reports and "as installed" condition with makers, class and company USMS requirements. Non-conformity with makers, class and USMS requirements are to be reported appropriately. Provide technical and operational support and guidance to project. Report technical and Operational issues appropriately. Carry out unscheduled maintenance Co-ordinate with relevant shore-based resources to support maintenance requirements. Maintenance, testing and checking operational readiness of life saving equipment. Maintenance, testing and checking operational readiness of firefighting applications. Track maker and class non-conformities detected at handover of equipment and systems to close-out. Promote health and safety as corporate values. Maintain a "lessons learned", register for the maintenance team on site for effective and safe operations. Daily reporting of planned maintenance work carried out to site manager. Maintain a register for critical equipment present onboard and necessary spares required as per CLASS and their compliance to MARPOL/SOLAS/COMPANY SAFETY MANAGEMENT SYSTEM. Prepare Emergency operation plan on critical equipment's for new modifications carried out them. Prepared detailed starting/operation/maintenance procedures for newly commissioned as well are refurbished machinery onboard as per advice by manufacturer.

Requirements:

- Experienced in installation, IO checks & other engineering jobs for Control and automation engineering jobs.

- Extensive yard experience carrying out dry dock of many LNG ships, carrying out Gas freeing and cooldown operation of cryogenic tanks.

- Expertise in handling cold test of new cryogenic line. Making Risk assessment & implementing the same.

- Hand on experience for fault finding and troubleshooting the automation at site & during commissioning of Regas/ Power plants.

- To prepare vessel to make seaworthy & smooth sailing. Meeting all requirement of Class.

- Expert at handling & repair work on high pressure steam plant (Boilers/turbines) 60 bar,525 deg C.

- Hands on experience at handling & repairing high pressure 50 ~ 60 bar hydraulic systems.'

- Hand on experience in repairing & managing cryogenic pipes.\

- Knowledge about various ship/shore and FSRU/power-ship safeties at the manifold during continuous cargo/gas

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