Process Control Engineer for Chemical Plant Optimization
1 month ago
The Supreme HR Advisory PTE. LTD. is seeking a highly skilled Process Control Engineer to join our team in Jurong Island, Singapore.
Company OverviewWe are a leading provider of human resource solutions, dedicated to helping companies find the best talent for their needs. Our team is passionate about delivering exceptional service and supporting our clients in achieving their goals.
Job DescriptionThis role offers an exciting opportunity to work on process control system optimization, troubleshooting, and improvement in a dynamic chemical plant environment. The successful candidate will have a strong background in process control engineering, excellent problem-solving skills, and experience with lean manufacturing methods.
Responsibilities:
- Develop, review, and update all process control documents, procedures, and operation condition sheets in consultation with Production Superintendents and Day Supervisors from Operations.
- Identify, analyze, troubleshoot, and improve process efficiency, equipment performance, product yield, capacity, quality, process material uses, and utilities consumption.
- Manage and improve process control systems (DCS, SIS) and process data logging systems.
- Support trial production and test runs of new grades, processes, and equipment with Production Technology Engineers.
- Optimize plant operating efficiency, yield optimization, and energy conservation through feasibility studies, making necessary field tests to verify results.
- Provide technical support for Silo & Packaging processes, including corrective measures for customer complaints from a technical standpoint.
- Lead process safety assessments (HAZOP, LOPA, etc.) and support HSE departments technically.
- Submit reports' findings and recommend modifications, improvements, and potential investment projects such as debottlenecking, environmental activities, and cost reduction activities.
- Coordinate with Technical sections for process simulations, evaluations, investigations, performance, and yield optimizations.
- Perform basic engineering design for all potential investment projects, prepare marked-up P&ID's, and the required technical information for cost estimation purposes.
- Coordinate with Technical departments for plant improvement and modification activities, working closely with Technical Process Engineers to prepare detailed engineering designs, specifications, requisitions for major equipment purchases, reviewing vendors' documents, conducting hazard analyses, performance tests, and commissioning activities.
- Coordinate with Technical departments for regular updates of P&ID's, instrument lists, and equipment lists.
- Communicate with global EVAL process improvement teams to build synergy for further technical updates of KAP EVAL plants.
Salary Range: $4,500 - $6,000 per month, depending on experience.
Location: Jurong Island, Singapore (with company transport provided near Jurong East MRT).
Requirements:
- Bachelor's degree in Science, Technology, or Engineering.
- Minimum five years of relevant engineering/production work experience in the Chemical industry.
- Experience in designing or optimizing process control systems for chemical plants.
- Basic engineering skills with utilizing process and instrumentation diagrams (P&ID).
- Knowledge of mass and heat balance calculations for chemical plants.
Preferred Requirements:
- Master's degree in Chemical Engineering.
- Knowledge and experience in chemical process simulations (e.g., polymerization, other reaction processes, distillation, drying, etc.).
- Technical understanding of polymer extrusion processes.
- Knowledge of DCS programming and parameter tuning (PID control).
- Experience in Lean Manufacturing methods (e.g., 5S, Six Sigma, Kaizen, TPM).
- High proficiency in Excel, including VBA, macros, or other related software engineering tools.
- Experience with leading Capex projects.
- Experience with Management of Change (MOC), Process Safety Assessments (PHA, HAZOP, LOPA, FMEA, QRA, etc.), and Root Cause Analysis (RCA).
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